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Generic position sensor definition

This class is purposefully kept simple, as a base for all kinds of sensors. Currently we have Encoders, Magnetic Encoders and Hall Sensor implementations. This base class extracts the most basic common features so that a FOC driver can obtain the data it needs for operation.

To implement your own sensors, create a sub-class of this class, and implement the getSensorAngle() method. getSensorAngle() returns a float value, in radians, representing the current shaft angle in the range 0 to 2*PI (one full turn).

To function correctly, the sensor class update() method has to be called sufficiently quickly. Normally, the BLDCMotor’s loopFOC() function calls it once per iteration, so you must ensure to call loopFOC() quickly enough, both for correct motor and sensor operation.

The Sensor base class provides an implementation of getVelocity(), and takes care of counting full revolutions in a precise way, but if you wish you can additionally override these methods to provide more optimal implementations for your hardware.

class Sensor{
    public:
        /**
         * Get mechanical shaft angle in the range 0 to 2PI. This value will be as precise as possible with
         * the hardware. Base implementation uses the values returned by update() so that 
         * the same values are returned until update() is called again.
         */
        virtual float getMechanicalAngle();

        /**
         * Get current position (in rad) including full rotations and shaft angle.
         * Base implementation uses the values returned by update() so that the same
         * values are returned until update() is called again.
         * Note that this value has limited precision as the number of rotations increases,
         * because the limited precision of float can't capture the large angle of the full 
         * rotations and the small angle of the shaft angle at the same time.
         */
        virtual float getAngle();
        
        /** 
         * On architectures supporting it, this will return a double precision position value,
         * which should have improved precision for large position values.
         * Base implementation uses the values returned by update() so that the same
         * values are returned until update() is called again.
         */
        virtual double getPreciseAngle();

        /** 
         * Get current angular velocity (rad/s)
         * Can be overridden in subclasses. Base implementation uses the values 
         * returned by update() so that it only makes sense to call this if update()
         * has been called in the meantime.
         */
        virtual float getVelocity();

        /**
         * Get the number of full rotations
         * Base implementation uses the values returned by update() so that the same
         * values are returned until update() is called again. 
         */
        virtual int32_t getFullRotations();

        /**
         * Updates the sensor values by reading the hardware sensor.
         * Some implementations may work with interrupts, and not need this.
         * The base implementation calls getSensorAngle(), and updates internal
         * fields for angle, timestamp and full rotations.
         * This method must be called frequently enough to guarantee that full
         * rotations are not "missed" due to infrequent polling.
         * Override in subclasses if alternative behaviours are required for your
         * sensor hardware.
         */
        virtual void update();

        /** 
         * returns 0 if it does need search for absolute zero
         * 0 - magnetic sensor (& encoder with index which is found)
         * 1 - ecoder with index (with index not found yet)
         */
        virtual int needsSearch();
    protected:
        /** 
         * Get current shaft angle from the sensor hardware, and 
         * return it as a float in radians, in the range 0 to 2PI.
         * 
         * This method is pure virtual and must be implemented in subclasses.
         * Calling this method directly does not update the base-class internal fields.
         * Use update() when calling from outside code.
         */
        virtual float getSensorAngle()=0;
        /**
         * Call Sensor::init() from your sensor subclass's init method if you want smoother startup
         * The base class init() method calls getSensorAngle() several times to initialize the internal fields
         * to current values, ensuring there is no discontinuity ("jump from zero") during the first calls
         * to sensor.getAngle() and sensor.getVelocity()
         */
        virtual void init();
};

Supporting additional sensors v2.2

In order to be able to use a new type of sensor with the FOC algorithm implemented with Arduino SimpleFOClibrary, it needs to be extend the Sensor class. In order to do so, in the simplest case, one needs to implement just one function.

Step 1. Header file MySensor.h

Lets make a mockup example of the new sensor implementation. We start with the MySensor.h file:

#include <SimpleFOC.h>

class MySensor: public Sensor{
 public:
    MySensor(...);

    // initialize the sensor hardware
    void init();

    // Get current shaft angle from the sensor hardware, and 
    // return it as a float in radians, in the range 0 to 2PI.
    //  - This method is pure virtual and must be implemented in subclasses.
    //    Calling this method directly does not update the base-class internal fields.
    //    Use update() when calling from outside code.
    float getSensorAngle();
};

Step 2. Class implementation file MySensor.cpp

Now let’s implement the MySensor.cpp file:

#include "MySensor.h"

MySensor::MySensor(...){
    // define all the necessary sensor variables
    // or leave empty if not necessary
}
MySensor::init(){
    // setup all the needed sensor hardware 
    // for example
    sensor.hardwareInit();
}

MySensor::getSensorAngle(){
    // Get current shaft angle from the sensor hardware, and 
    // return it as a float in radians, in the range 0 to 2PI.
    return sensor.read() ;
}

Step 3. Arduino program

Finally we will be able to use it in Arduino code:

#include <SimpleFOC.h>
#include "MySensor.h"

// instantiate the MySensor
MySensor my_sensor = MySensor(...);

// instantiate the motor
BLDCMotor motor = BLDCMotor(...)

// driver
BLDCDriver3PWM driver = BLDCDriver3PWM(...)

void setup(){
    // init MySensor position tracking
    my_sensor.init();

    // link MySensor with the motor
    motor.linkSensor(&my_sensor);

    // driver config
    driver.init();
    motor.linkDriver(&driver);

    // get ready for FOC
    motor.init();
    motor.initFOC();
}
void loop(){
    // do FOC
    motor.loopFOC();
    motor.move(target);
}

(Optional) Arduino program - stand-alone sensor

Finally we will be able to use it in Arduino code:

#include <SimpleFOC.h>
#include "MySensor.h"

// instantiate the MySensor
MySensor my_sensor = MySensor(...);

void setup(){
    // init MySensor position tracking
    my_sensor.init();
}
void loop(){
    // update the sensor states - IMPORTANT
    my_sensor.update();
    // display the angle and velocity
    Serial.print(my_sensor.getAngle());
    Serial.print("\t")
    Serial.print(my_sensor.getVelocity());
}